| Load case | Link masses, payload location, reach, gravity orientation and acceleration | Tool center of gravity, eccentric moment, process forces and orientation changes |
| Precision | Loaded joint error and its contribution to end-effector error throughout the workspace | Tool orientation and position error under the actual tool load and thermal state |
| Thermal duty | Extended-reach holds, repeated accelerations and the mounting heat path | Repeated fine motions, tool holds and cooling in the enclosed end assembly |
| Mechanical integration | Output bearing forces and moments, link stiffness, fixing and datum surfaces | Installed mass, axial length, connector clearance and tool flange loads |
| Routing and travel | Harness motion and service access through the full working envelope | Limited or continuous rotation, power/data/service routing and bend or twist limits |
| Stop requirements | Allowed arm motion after a stop, bus loss or power loss, with the payload attached | Allowed tool movement and retention behavior; separate holding mechanism if required |